by William Hughes » Fri Mar 03, 2017 8:34 pm
I'd like to offer, based on recent experience, that a cause of circuit breaker popping can also be due to the DC electric motor stalling. At which point it will pull 90 odd amps before tripping the breaker after a few seconds.
The motor can stall because it is old and dirty inside the motor and the commutator and brushes have difficulty in transferring the power. Due to the way shunt wound DC motors work, if they can't carry the load, they stall and pull a huge quantity of amps. Which is why there is a circuit breaker. But also due to the way they are wound they will simply pull more amps and carry on at a constant speed under increased load - until they get a load they cannot carry any more. This usually happens at the end of the cycle where the load goes up naturally due to the way the jackscrew and torque tube work.
Now, causes of increased load on the motor are many and varied. Conduits, brake lines, cold, lubrication, bungie's, bungie pulleys, rigging, speed, weak battery, weak generator etc. The most common seem to be brake lines jamming and old conduits. But as the motor keeps getting weaker due to a dirty commutator/brushes/windings, it will take less and less increased force to jam it. So it will start popping the circuit breaker for lots of different and seemingly random reasons which are tough to track down.
You can check it during a gear swing by placing a bit of opposing force on the manual gear swing handle. Not much, just a bit. If it stalls near the end with a circuit breaker pop you probably have a dirty motor. Note that you generally can't load the motor enough at the wheels as all the mechanical leverage is in the motor's favor there. But the manual gear extension handle is designed to be in the pilot's favor, so you can load the motor quite a bit with a small force on the handle.
The motor can be pulled, disassembled, cleaned, reassembled, and tested with not too much hassle in a day by an AME. Worth trying before you get into more expensive things. Plus it is satisfying seeing the commutator go from dirty to bright, and see the dust and grime blast out of the windings using compressed air, and even more satisfying seeing it operate with some authority. Plus it might be quite a while before you start getting "random" gear circuit breaker pops on retraction.