Tom:
No, I have not bought them yet.. to many upgrades this year, including the seatbag airbags when they get here.
I am probably looking at this fuel guage at next annual. hmmmm sounds a bit iffy if the guage doesn't register till 2 gallons are put in...
was the aircraft level? I wonder if this is a piper norm. Maybe the floats are supposed to be sending an empty signal with 2 gallons left????
Looked in the piper documentation and all it says is the guage must read correct when tank is empty... which it does in this case so the maybe all piper
fuel guage senders are set up this way... the last 2 gallons after the guage reads empty are for the wife and kids...
I know the service manual shows a set up rig for testing the senders but it doesn't indicate what level the float becomes wet in the tank.
Did you get the same reults for both auxs? If so I guess you could just fly on the auxs until the guage reads completely empty and then take your time to change to the mains.
I am assuming that the senders were not at sometime "readjusted by someone, ie wire attached to the float bent so the guage would show empty at 2 gallons."
IF that was the case then the simple fix would be to bend it back to the original.
My 2 cents....
Gary