Mike:
You don't mention if your aircraft is on the US register or the South African register. If it is on the US register then the reply and the procedure is easy - you can use the new trunnions from Australia, or you can send the existing one to S & B Industries in Salt Lake City for a weld repair - they do a nice job. S and B is an authorized repair station and has an approved repair procedure for this function. If your plane is on the South Africa registry then I'd need to know the SA regs for a repair procedure - so you need to research this. If the SA regs allow you to use S and B Industries then airfreight your cracked trunnion to them with confidence.
Alternatively, there are trunnions offered on EBay - they are offered from a PA24 but are the same trunnions as used on the PA30 so if you want to go that route then you can do so.
If you can use the Australian trunnions - Manfred Melloh in NSW handles the sales for these for the Aussie ICS Tribe - simply, in Australia they were doing weld repairs that were substandard and CASA (similar to the FAA) chose to disallow their weld repairs and the Aussie tribe had Jandakot (a plane builder there) carve a new trunnion out of a solid block of aluminum and is a very nice result. If money is no object then buy the Aussie trunnions but the S and B weld repair is a good repair and a lot cheaper. The Aussie trunnion is a bit heavier than the Piper original so you might consider one for each side (nobody mandates this, but it makes sense).
The Aussie trunnion has an Australian STC and PMA. The Aussie Tribe (with a little help from their friends) were granted an STC over here in the United States so any US registered aircraft owner can import the Aussie trunnion from Australia. Just to be clear, we have not heard of the United States PMA being granted yet, but that is not an issue here if the aircraft owner/operator simply orders and imports the trunnion himself. The PMA (parts manufacturing authority) is necessary here only when a reseller wants to order them for resale - if the owner wants to import the trunnion here and have his mechanic install it on his plane then he may do so without a PMA since the STC has been granted in the United States.
So, you have three alternative:
a) S and B Industries in Salt Lake for an approved repair;
b) Manfred Melloh in New South Wales, Australia for a purchase of the Aussie trunnion;
c) Buy a used one on EBay
If I can assist directly, please email me on
26981@att.net
Pat Barry