by N3322G » Fri Nov 27, 2009 6:15 pm
Saw huge improvements with LoPresti Cowls and again with new baffles.
Here's the background.
I posted a long time ago that Mom put LoPresti cowls on for the 1992 world race. In 1992, I think she had the first set of production cowls but only Piper stock gauges to assess the change.
As the right seat for 24 years of racing, it was my job to open the cowl flaps if the CHTs got hot. Of course, we didn't want the drag so it was something we watched carefully and only opened when absolutely necessary.
After the LoPresti cowls, there was very noticeable lack-of-need to open the cowls at steep full power climb outs.
Fast forward to 2005 the overhaul of those same engines by Zephyr - went well after two world races - so guess the cowl opening was done appropriately. Put in JPI and noticed engines were running hotter based on needed fuel consumption to keep the engines happy (after break-in). Baffles had been poorly done by the now out-of-business Altus shop. I paid LoPresti to tweak them and ta-da, 20 degrees cooler. It was LoPresti who told me the baffles were put on incorrectly and poorly.
Do open cowl flaps for heat reasons during repetitive practice instrument approaches such as during an IPC but not during any other normal flying.
2008 I noticed the baffles were chewing on the inside of the cowls - only a matter of time before the cowls would be permanently trashed so added Teflon tape at paint shop so I knew I was going to have to invest in baffle replacement in the future.
2009 engines had to have prop strike AD and all of LoPresti baffle improvements were removed. Engines had no prop strike problems but ran hotter again without the removed baffle improvements. I bit the bullet and using Hans Neubert's and Jim Covington's baffles as models, had new Teflon baffles put on. I only have one flight on them but preliminary data shows something on the order of 60 degrees cooler. I wouldn't consider it credible data because it is only one sample but I was quite astonished. Haven't seen anything that cool since the JPI was installed 4 years ago. Watch on here for Belly Meets Blacktop blog starting Dec 9 - by the time it is finished, I should have more experience with the new baffles.
So both cowls and better baffles have can large impacts on keeping Twin engines cooler.
Pat
Patricia Jayne (Pat) Keefer ICS 08899
PA-39 #10 Texas